Three-dimensional object is solid. Additive 3D printing process where materials are exposed in successive layers using different sizes are obtained.
Material 3D Printer is usually done printing process using digital technology. Treatment (with high accuracy the exact amount) is usually removed from the feed milling and grinding.
Personal manufacturing machines "fabbers" or "3D fabbers", as it is known. [Version needed]
The term "3D printing" was established in 1995 when MIT PhD Tim Anderson Jim Bredt and revised inkjet printer powder bed and not binding resolution ink on paper extrude. Z Corporation 3D printing companies advanced after the patent (Bredt and is formed by Anderson and is now owned by 3D Systems) and manage the creation of ExOne.
Modeling
Computer Aided Additive Manufacturing (CAD) or animation modeling software to design and print a victory toast for them to be used as a guide for digital cross-sections of the virtual machine takes plans. Machine used depending on content or binding materials together to build a platform bed or layering material / binder is complete and final 3D model is "printed". format film scanner input file and VRML (or WRL) files to 3D printing technology can print in full color is often used as input.
Printing : How Pow
To perform print books machine design and continuous layers of liquid, powder, or a series of cross-sections of the model allows for the construction of sheet metal. Layer with a thickness of 100 microns (0.1 mm) is about Objet Connex 3D Systems PROJET series and series 16 microns thin, some machines can print layers as . XY resolution compared with laser printers particles (3D dots) with a diameter of 50 to 100 micrometers (0.05 to 0.1 mm).
Construction of a model with contemporary methods from several hours to several days, the methods and models can be based on size and complexity.
Injection Molding polymer products such as traditional techniques to produce large quantities are more expensive, but added production faster, more flexible and more expensive when parts are relatively small amounts can cause. 3D printers teams of designers and concept development and conceptual models using a desktop size printer offers the ability to create.
Problems by observation
Printing in material A worked fine, now material B doesn't
print well!
See the section on Polymers and "Troubleshooting:
Solving flow related problems".
Brown sludge forms on the extruder head
If your printer came with an ABS Fix Kit (a piece of ABS
filament), running this through the extruder will seal up any small leaks
around the printer head. If for some reason you did not get this kit, any piece
of 3mm ABS filament will do.
Plastic comes out of extruder head in a flowing state
If you turn the big extruder wheel manually, the plastic
exiting the extruder head should form a thin line of plastic that hangs from
the extruder head. In general, start at 215C for PLA plastic and 225 for ABS
plastic.
The extruder stops extruding
There are several possible causes for this:
You are trying to extrude when the extruder is still cold.
This may take quite some printing to get the last remains of ABS out of the
extruder. Heating it to a higher temperature in general allows you to print at
the higher speeds.
Possibly, liquid PLA
is pushed upward in the extruder to a section where no heating is applied.
Normally, the (low friction) bowden tube has such a low friction that you can
still push out the solidified PLA with some force.
When the extruder has
jammed, the material-feed mechanism may continue to push material into the
extruder. Even if you're using PLA, one color of thermoplastic may stick
perfectly while another color does not stick at all: this is because the
colorants affect the melting point, also shift the recommended print
temperatures.
If you have trouble getting the first layer to stick, you
can do several things:
Make sure the print
head is almost touching the platform for the first layer. If this works better,
you can make this permanent by changing the height of the Z-limit switch at the
back of the machine (the top one).
Just when the print starts, you can turn the
extruder-drive's gear a little to get increase the material flow for the first
layer. Don't worry, you will not damage the motor by pushing it through its
steps, it will just skip a few steps which is totally harmless!
If you're printing directly onto the acrylic platform,
sanding and/or scratching the acrylic will help to create a stronger bond.
Try raising your extrusion temp a few degrees, even bumping
the print temp by 5 degrees or so can really make a difference.
Ensure that the bed is level. If it isn't level, this will
create a good bond in one place, but the head will be too high in the other.
For the first layer, during printing you can increase the
'flow rate' through the Real Time Tuning feature (by clicking the icon with the
sliders). Cleaning it with some rubbing alcohol removes the grease and makes
the PLA stick easier.
My 3D prints do not look good!
Analyzing your first print (a great post by Florian on his
blog)
Check if the fan (near the print head) turns on after the
first layer has printed. If you print an object with a thin cross section very
fast, it will not have time to cool. This can have several causes, each cause
requires a different approach to solve it.
The causes and solutions are discussed in: Troubleshooting:
Solving flow related problems.
Mechanical problems
X/Y axis
The extruder head stops moving during a print, or doesnt
move at all (even in manual mode). Pushing directly on the print head assembly
twists the bushings and causes them to jam. This would lead to slightly
trapezoid prints which are no good for prints that need to be mechanically
accurate. Click on the picture to see more details and annotations on the
image.
When a layer is printed, the perimiters and infill of the
object do not or barely touch. However, there are several cases that can cause
irregular behavior:
If the printhead is not levelled out correctly, the print
will deposit more on one side then the other, causing it to ripple or even warp
prematurely.
If the printhead is level but the print looks shakey, it can
be caused by several problems:
The Z-axis rod may have bent during shipping.
The Z-axis rod is not correctly seated in the aluminium
holder.
The print is warping while printing, or has come loose on
several parts.
The most important settings are:
Dimension
This feature should always be activated, otherwise you get
no extrusion on your Ultimaker.
Retracting can be enabled, if you have more patience and
want a higher quality build. With ReplicatorG, we added a feature which which
you can increase/decrease the printing speed and flow rate together, during
printing. This is a nice way to discover the printing speed that works well for
a certain type of object.
The travel feed rate can be 250 or even 300 if your printer
runs smoothly enough to handle it.
The perimeter feed rate and perimeter flow rate settings can
be lowered to make the outline of the object print at a slower speed, which
usually improves print quality. Use the same number (say 0.75 or so to start)
on both settings.
Comb
Comb is a nice feature that makes sure the print head does
not travel through holes.
How to make a raft that detaches easily
Recommended read: What is a 'raft'?.
Your raft should be easy to separate from the object that
you wanted to print. For temperature changes, the machine will orbit the print
head to give it time to change temperatures.
Extrude the interface layer a little lower than usual, this
makes the bond between the object's first layer weaker.
This should be done with the "interface nozzle lift
over interface layer thickness" setting or the "interface layer
thickness over layer thickness".
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